Managing Distal Tibia Fracture Nonunion by Using Custom-Made Three-Dimensional Titanium Cage; A Rare Case Report

Document Type : CASE REPORT

Authors

1 MD, Department of Orthopedics Surgery, Rasool-e-akram hospital, school of medicine, Iran University of Medical Sciences, Tehran, Iran

2 MD, Department of Orthopedics Surgery, school of medicine, Iran University of Medical Sciences, Tehran, Iran

3 Assistant Professor, School of Mechanical Engineering, College of Engineering, University of Tehran

4 School of Mechanical Engineering, College of Engineering, University of Tehran, Tehran, Iran.

5 Assistant professor of Orthopaedic Surgery,Shohadaye Haftom-e-Tir Hospital,department of orthopaedic,school of medicine , Iran University of Medical Sciences, Tehran, Iran.

10.22038/abjs.2024.83808.3812

Abstract

Abstract

This case report evaluates the effectiveness of a patient-specific, three-dimensional titanium cage in achieving stable fixation and functional recovery for a complex distal tibial nonunion with extensive bone loss. A 45-year-old male with a severe nonunion resulting from high-energy trauma underwent implantation of a custom-designed titanium cage, created using high-resolution CT imaging to ensure precise anatomical fit. The cage, combined with a retrograde intramedullary nail and composite bone grafts, provided enhanced structural support and promoted osseointegration. Thirteen months postoperatively, the patient demonstrated minimal pain, full weight-bearing capability, and complete functional recovery. Radiographic evaluations confirmed stable fusion and effective osseointegration, restoring limb alignment and structural integrity. This case highlights the potential of customized 3D-printed titanium cages in reconstructing large bone defects in weight-bearing regions, offering a promising solution for complex fractures with severe bone loss by delivering structural stability, biocompatibility, and improved clinical outcomes.

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Main Subjects



Articles in Press, Accepted Manuscript
Available Online from 11 August 2025
  • Receive Date: 02 November 2024
  • Revise Date:
  • Accept Date: 31 December 2024